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Work safely and effectively with high-voltage systems
Contributes to the seamless integration of electric vehicles
Get your skills in electrical engineering tailored to the transit industry
Comprehensive bus service ensuring reliable maintenance, repairs, and safety compliance.
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Level-I

Safe Handling of High Voltage Systems in Motor Vehicles

Level-1 training is Online course that must be done by the technician or the person attending the course.

Duration:

2 – 4 hours

Contents:

This is an online training.
Following topics will be covered in Level-1 training:

  • Layout of high voltage system

  • Danger of Electric current

  • Accident prevention measures

  • First aid measures for accidents in the electrotechnology field 

  • Technical safeguards

Note:

This training has to be completed in order to continue the Level-2 training

Level-II

Training as Qualified Electrician for HV Systems in Motor Vehicles 

Level-2 training is Instructor-led traditional classroom training for this level.

Duration:

2.5 Days

Contents:

Following topics will be covered in Level-2 training. This is an in-person training

  • Protective measures

  • Technical and managerial responsibility

  • Staff qualifications in electrical engineering

  • Use of HV system in motor vehicles: Introduction, concepts, measurements, component ex-change

Note:

Successful completions involves examination at the end of the course to be eligible for Level 3 training

Level-III

Live Working for Qualified Electricians for HV Systems in Motor Vehicles

Level-3 training is traditional classroom training

Duration:

2.5 Days

Contents:

Following topics will be covered in Level-2 training. This is an in-person training

  • Accident statistics

  • Terminology for working under live conditions

  • Problems in automotive engineering

  • Regulations and standards

  • Implementation in the company

  • Personal protective equipment (PPE) and tools

  • Conduct in the event of accidents

  • Preparation for practical training

  • Practical training

Note:

Successful completions involves examination at the end of the course to be eligible for Level 3 training

TUV Level 3 High Voltage Training

Ensuring Safety and Expertise in High-Voltage Systems

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Electrical Engineering
Used Buses Program
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What is TUV Level 3 High Voltage Training?

TUV Level 3 High Voltage Training is a specialized program designed to equip individuals with the skills and knowledge necessary to work safely and effectively with high-voltage systems. TUV, or Technischer Überwachungsverein (Technical Inspection Association), is a renowned international certification body, and their Level 3 High Voltage Training signifies a comprehensive understanding of managing high-voltage installations.

The transit industry is evolving, with constant advancements in technology.
TUV Level 3 training ensures that professionals are up-to-date with the latest developments in high-voltage systems, allowing transit agencies to adopt new technologies safely and efficiently.

TUV Level 3 High Voltage Training in the transit industry is a specialized and advanced program designed to equip professionals with the essential skills and knowledge needed to work safely and efficiently with high-voltage systems in transit vehicles.

Ensuring Safety in High-Voltage Systems with TUV Level 3 Training

  • Understanding High-Voltage Risks

    High-voltage systems carry inherent dangers, and it’s critical to prioritize the safety of anyone working with or near these systems.

  • Emphasis on Safety Protocols

    TUV Level 3 training focuses on stringent safety measures to minimize risks and protect personnel from potential hazards.

  • Emergency Response Procedures

    The training includes detailed guidelines on how to respond quickly and effectively in emergencies involving high-voltage systems.

  • Proper Use of Personal Protective Equipment (PPE)

    Professionals are trained on the correct usage of PPE to ensure maximum protection while working in high-risk environments.

  • Compliance with Industry Standards

    The course ensures that participants are well-versed in and compliant with industry-specific safety and operational guidelines for working with high-voltage systems.

Level I

Safe Handling of High Voltage Systems in Motor Vehicles

Level II

Training as Qualified Electrician for HV Systems in Motor Vehicles

Level III

Live Working for Qualified Electricians for HV Systems in Motor Vehicles

Pos.

Description

Qty.

Unit

Purpose

Mand.

Opt.

Alternative

Operational

1

Gloves, rubber, (long-)sleeved,
Class 0 (1000V)

1

pair

Protection against electric shock

X

0

Gloves, short-sleeved, + Rubber Sleeves

Always (shoulder to wrist rubber sleeves recommended if distance to conductive parts cannot be kept

2

Gloves, leather (or non-synthetic),Top-Layer

1

pair

"Mechanical protection" of rubber gloves

X

0

None

Always

3

Gloves, fabric (cotton), thin, snugfit (Base Layer)

1

pair

"Anti-Sweat"/"Anti-Slip" inner glove

0

X

Cotton, wool, silk

Comfort

4

Hard Hat (No-Vent, Arc Rated)

1

ea

Arc-flash Protection

X

0

Soft-Hat (Arc Rated)

Always

5

Face shield with Chin Protector (Arc Rated)

1

ea

Arc-flash Protection

X

0

Face Shield + Balaclava

Always

6

Hearing Protection (Muffs/Canal Inserts)

1

pair

Bang Trauma Protection (arc flash)

0

X

None

Recommended

7

Shirt, longsleeve, fireproof (FP)/fire retardant (FR), Base Layer

1

ea

Arc-flash Protection

X

0

None

Always

8

Garment, longsleeve, FP/FR (Arc Rated), Top Layer

1

ea

Arc-flash Protection

X

0

None

Always

9

Apron, rubber, insulated, Class 00

1

ea

Protection against electric shock

0

X

None

If distance to parts of the car is not feasible / e.g.: technician leans against Bodywork

10

(Under-) pants, long, FP/FR (Base Layer)

1

ea

Arc-flash Protection

0

X

None

Highly recommended

11

Trousers, long, FP/FR (Top-Layer)

1

ea

Arc-flash Protection

X

0

None / AR-rated Apron

Always

12

Work-Boots, high, non-synthetic

1

pair

General Protection / Arc-flash Protection

X

0

None

Always

13

Over-Boots, rubber, insulated

1

pair

Protection against electric shock

0

X

None

Always

The Benefits of TUV Level 3 High Voltage Training Certification

  • Certification of Competence and Expertise

    Successful completion of the training results in certification, highlighting the individual's advanced knowledge and skill in high-voltage systems.

  • Enhanced Professional Credibility

    The certification increases the credibility of professionals within the industry, showcasing their expertise to employers and peers.

  • Assurance for Employers and Regulatory Bodies

    Holding the TUV Level 3 certification reassures employers, regulatory authorities, and the public that individuals are fully qualified to work with high-voltage systems.

  • Preparedness for Safe and Efficient Operations

    Graduates of the training are equipped with the necessary knowledge to contribute effectively to the safe and efficient operation of high-voltage systems.

Key components of Training:

Advanced Electrical Theory:

  • In-depth coverage of electrical principles, emphasizing high-voltage concepts and their applications. It covers topics such as power distribution, regenerative braking, and sophisticated control systems.

Safety Protocols:

  • Rigorous training on safety procedures and protocols specific to high-voltage environments.

  • Instruction on the proper use of personal protective equipment (PPE) and emergency response strategies.

  • Professionals trained at TUV Level 3 are equipped with the skills to assess and mitigate risks associated with high-voltage systems. This includes identifying potential hazards, implementing preventive measures, and conducting thorough risk assessments.

Equipment Handling and Maintenance:

  • Practical knowledge of handling high-voltage equipment and machinery. The program delves into the nuances of maintenance and troubleshooting for high-voltage systems.

  • Maintenance procedures to ensure the efficient and safe operation of high-voltage systems.

  • Participants learn to perform routine checks, address issues promptly, and ensure the continued reliability and performance of transit vehicles.

Regulatory Compliance:

  • Understanding and adherence to relevant safety standards, regulations, and compliance requirements governing high-voltage installations.

Risk Assessment:

  • Techniques for conducting thorough risk assessments in high-voltage environments.

  • Strategies for mitigating potential risks and ensuring the well-being of personnel and equipment.

Troubleshooting and Diagnostics:

  • Skills development in identifying and troubleshooting issues within high-voltage systems.

  • Utilizing diagnostic tools and methodologies to maintain system integrity.

Emergency Response Training:

  • Training for responding to emergencies, including electrical faults, fires, and other critical situations.

  • Simulation exercises to enhance preparedness in real-world scenarios.

Hands-On Practical Training:

  • Practical sessions allowing participants to apply theoretical knowledge in a controlled, hands-on environment.

  • Training on simulated high-voltage systems to reinforce understanding and competence.

Certification Examination:

  • Successful completion of a rigorous examination to assess the participant's understanding of high-voltage principles, safety measures, and practical skills.

Continuing Education:

  • Recognition of the dynamic nature of high-voltage technology, and encouragement for participants to stay informed about industry advancements and changes in safety standards.

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Example of what you will learn

When considering control measures to reduce the risk, there's a certain order you should follow. This is called the hierarchy of controls. It's important to follow the hierarchy, as shown below, rather than starting with the lowest level of control measures. While the controls are listed in order of effectiveness, all five types of controls must be considered.